Efficiency Optimization Projects in Manufacturing
Company:
not public
Role:
Efficiency Optimization Projects in Manufacturing
Industry:
Pharma
Revenue:
> 5 Billion €
Employees:
Approx. 19,000
Timeline:
01/2025 – 03/2025
Situation:
Global pharmaceutical Company
Manufacturing and packaging site for Solids and oncology products
(100 M Blister / 2 B Tabs)
Location:
Tokio, Japan (global), Munich area (local)
Context:
- Department results not meeting expectations
- Missing transparency on results and root causes for deviations
Task:
- As-is analysis: personnel, performance development, processes across value chain stages
- Check reapplication potential from packaging optimization
- Identification of area-specific potential
- Creation of an implementation plan
Actions:
- Adjustment of daily shop floor routine including daily direction setting
- KPI-focused alignment established at team and department level
Results:
- Joint KPI alignment of management achieved
- From week 5 onwards: planned weekly production targets consistently achieved