Relocation of a production department with continued operations during move in a consumer goods company (Health Care, Dentifrice)

Department Leader Packaging Dentifrice and Denture Care

Company:
Procter & Gamble Manufacturing OHG

Role:
Department Leader Packaging Dentifrice and Denture Care

Industry:
FMCG

Revenue:
Globally: $ 40 Billion

Employees:
P&G: 110,000
Site: 300

Context:
Relocation from Mainz to Gross Gerau

Headquarter:
Cincinnati, Ohio

Website:
www.pg.com

Responsibility(Revenue/Employees):

  • 100 Employees in the Dentifrice Packaging Department
  • 24/7 model
  • 6 Packaging lines

Context:

  • Relocation of packaging department as part of the overall relocation of all activites from Mainz to Gross Gerau
  • Execution of the relocation in parallel to restructring of the department (approx. 20% of roles made redundant)

Actions:

  • Development of target state for new packaging area and organisation in Gross Gerau (layout within the walls of the existing buildings, organisational structure, interfaces to other departments)
  • Lead the relocation for the department
  • Look for and find interim solutions to day-to-day challenges during parallel production

Result:

  • Relocation finished on time
  • Redesign of organisation completed successfully after relocation

Special Challenges:

  • Ensure parallel production in two sites during project phase
  • Unexpected volume increase during relocation phase
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